Precision Engineering & Machine Building
From 3D Design to 100% FAT‑Tested Machinery.
From custom induction hardening scanners and high-heat conveyor systems to inline NDT crack inspection stations and precision machine tool scraping, explore our end-to-end manufacturing and trial capabilities under one roof in Pune.
Induction Hardening Machinery & Quench Systems
Vertical & Horizontal Scanning Systems
Our Full Scope of Machine Engineering & Tooling
Explore our core capabilities across induction hardening, automated conveying, NDT inspection stations, precision machine tool scraping, and custom tooling.
Induction Hardening Machinery & Quench Systems
Vertical, horizontal, dual-spindle, and rotary induction hardening systems with custom quench rings, scanning axes, and automatic part transfer.
- Vertical scanning machinery with high-precision servo ballscrew drive
- Horizontal induction systems for long tubes, bars, and cylinder rods
- Dual-spindle high-throughput configurations for simultaneous processing
Conveying & Industrial Material Handling
Heavy-duty conveying systems engineered for hot forged billets, machined components, and high-speed automated transfer lines.
- Forge-to-trim press heat-resistant chain conveyors with thermal shielding
- Honeycomb stainless steel wire mesh conveyors for quench tank immersion
- Slat and modular sanitary plastic belt conveyors for assembly bays
Inline NDT & Automated Inspection Stations
Inline non-destructive testing (NDT) integration with high-speed reject segregation mechanisms built directly into production lines.
- Multi-frequency eddy current crack detection integration for machined shafts
- Ultrasonic testing (UT) fixture and component handling cells
- Pneumatic high-speed accept/reject sorting gates with sensor verification
Automation Cells & Custom Tooling
Dedicated robotic and pneumatic cells that eliminate manual handling in dangerous, high-heat, and repetitive manufacturing operations.
- Pick and place Cartesian gantries with pneumatic and servo grippers
- Forging press loading/unloading robots eliminating manual heat exposure
- Precision hydraulic and pneumatic press-fit tooling with force monitoring
Special Purpose Machine Building & Retrofits
Complete assembly, geometric realignment, scraping, retrofit, and modernisation of production machine tools and special purpose machinery.
- Turnkey SPM machine assembly from 3D SolidWorks blueprints to trial run
- Complete machine tool lathe assembly, geometric alignment, and precision testing
- Cylindrical and surface grinder overhaul with hand scraping on guide slideways
Shop-Floor Precision Metrology & FAT Trials
Comprehensive pre-dispatch quality verification, sub-micron dimensional checks, and live component trial runs conducted in our Pune workshop.
- Sub-micron dial indicator and surface plate precision geometric inspection
- 100% full-speed continuous dry and wet trial runs using customer production blanks
- Rockwell and Vickers micro-hardness testing across heat-treated case zones
Induction Hardening Machinery Models & Datasheets
Turnkey scanning axes, solid-state power supplies, and integrated quench recirculators built and verified in our Pune assembly bays.
Vertical Induction Hardening Machine
Vertical scanning induction hardening setup for shafts and long components, with automatic handling options.
Horizontal Induction Hardening Machine
Horizontal induction hardening setup for tubular components up to 600 mm length.
Dual Spindle Vertical Induction Hardening Machine
Twin spindle vertical scanning machine for higher output on repetitive components.
Rotary Type Induction Machine
Four station rotary indexing induction machine on a 750 mm table.
Crank Shaft Hardening Machine
Drum type and thin transformer balancing type crank shaft hardening setups.
Sub-Micron Dial Indicator & Slideway Alignment
Tested and Proven with Your Parts Before Leaving Pune
Every machine is fully assembled, electrically wired, and powered up for live component trials in our Pune facility. Cycle times, heating depth, sliding tolerances, and emergency interlocks are verified and signed off before dispatch.
Laser & Slideway Alignment
Sub-micron dial gauges and precision levels ensure parallel travel without geometric distortion.
Rockwell & Hardness Depth
Micro-hardness testing across heat-treated zones confirms drawing metallurgy compliance.
Live Component Trials
Full-speed continuous dry and wet trial runs using customer production blanks.
FAT Compliance Dossier
Pre-dispatch inspection sheets, wiring schematics, and test trial videos provided for handover.
Our 4-Stage Engineering & Machine Delivery Roadmap
Structured engineering milestones ensuring zero surprises, complete transparency, and on-time machine commissioning.
3D CAD & FEA Bureau
SolidWorks 3D kinematics, structural stress analysis, component sizing, and customer drawing approval.
Machining & Sub-Assembly
In-house precision CNC milling, turning, structural frame fabrication, and slideway scraping.
Electrical & Automation
Complete PLC wiring, servo drive integration, custom induction coil winding, and touch HMI development.
FAT Trials & Handover
100% component trial runs in Pune, pre-dispatch inspection certification, on-site setup, and operator training.
Have a machine project in mind? Let's build it together.
Talk directly with our Pune workshop team. Whether you need a new custom machine or drawings built, we provide fast, honest pricing.